High accuracy press brake for precision bending

Core Precision:
Engineering That Leaves No Room for Error
At the heart of this press brake lies a high-performance servo-hydraulic drive
system—a leap beyond conventional hydraulic setups. Unlike standard machines
that rely on fixed pressure, this system uses closed-loop feedback to adjust
force and ram movement in real time, delivering bending force ranging from 30T
to 300T with ±1% accuracy. This level of control is critical for bending
thin-gauge alloys (as thin as 0.1mm) or high-strength metals (such as titanium
or Inconel) without distortion, a common pitfall in less precise equipment.
The ram itself is guided by high-precision linear roller bearings (not sliding
guides), ensuring vertical movement accuracy of ±0.005mm per 1000mm of stroke.
Paired with a CNC-controlled backgauge featuring dual-ball screws and servo
motors, the machine achieves backgauge positioning accuracy of ±0.01mm—meaning
every bend aligns perfectly with the last, even across 10,000+ cycles. For angle
precision, advanced angle measurement sensors (integrated into the ram) deliver
±0.05° accuracy, eliminating the need for post-bend calibration.
Intelligent Control:
CNC Technology for Seamless Precision
Precision is only as reliable as the system controlling it—and this press
brake’s 19-inch touchscreen CNC controller is designed for both accuracy and
ease of use. Pre-loaded with a library of 10,000+ bending programs (including
material-specific parameters for steel, aluminum, copper, and specialty alloys),
it lets operators recall or modify setups in seconds. The controller’s 3D
simulation feature is a game-changer: it renders the entire bending process in
3D, allowing users to visualize bends, check for collisions, and optimize tool
paths before pressing—reducing material waste (a critical saving for high-cost
precision metals) and setup time by up to 60%.
For complex parts requiring multiple bends (such as box enclosures or stepped
components), the controller supports multi-axis synchronization (up to 8 axes,
including X, Y1, Y2, Z, and R axes). This ensures each bend is executed in
perfect sequence, with the backgauge and ram moving in harmony to maintain
tolerances even for intricate geometries. Advanced users can also program custom
bending formulas, while beginners benefit from guided setup wizards that
simplify parameter input.
Precision-Optimized
Tooling and Worktable
Even the most advanced drive system can’t deliver precision without the right
tooling—and this press brake comes equipped with ultra-precision ground tooling
as standard. The upper punches and lower dies are machined from hardened alloy
steel (HRC 58-62) with a surface finish of Ra 0.4μm, minimizing friction and
ensuring clean, burr-free bends. Each tool is laser-marked with its dimensions
and bend radius, making selection quick and error-free.
The worktable is equally precision-focused: it features a segmented design with
replaceable precision inserts that align perfectly with the tooling, eliminating
gaps that could cause material shifting. The table’s surface is coated with a
wear-resistant, non-marring finish to protect delicate materials (such as
polished aluminum or brass) while maintaining flatness tolerance of ±0.02mm over
the entire table length (available in 1.5m to 4m options). For thin materials
prone to warping, an optional micro-bending kit allows for bends as small as 5°
with consistent accuracy.
Durability: Sustaining
Precision for Years
Precision must last—and this press brake is built to maintain its accuracy
through years of heavy use. Its frame is constructed from high-strength cast
iron, stress-relieved and normalized to eliminate internal stresses that cause
deformation over time. The hydraulic system uses high-pressure seals (rated for
350bar) and a multi-stage oil filtration system that keeps fluid clean,
preventing wear on valves and cylinders.
The electrical components are housed in an IP65-rated cabinet, shielding them
from dust, coolant, and metal shavings common in fabrication shops. Even the
backgauge’s ball screws are protected by telescopic covers, ensuring smooth
operation and consistent positioning for decades. Regular maintenance is
simplified by easy access to components and a built-in diagnostic system that
alerts operators to potential issues before they affect precision.
Main technical
parameter
|
Model |
Unit |
Parameter
|
Remark |
|
Nominal Pressure |
KN |
1100 |
|
|
Max. bent Width |
mm |
3200 |
|
|
Distance between columns |
mm |
2700 |
|
|
Slide stroke |
mm |
200 |
|
|
Max. open height |
mm |
480 |
|
|
Throat depth |
mm |
450 |
|
|
Working table width |
mm |
90 |
|
|
Quick-down speed |
mm/s |
170 |
|
|
Work speed |
mm/s |
10 |
|
|
Return speed |
mm/s |
160 |
|
|
Control axis qty. |
|
4+1 |
|
|
X axis stroke |
mm |
600 |
|
|
Main motor power |
KW |
11 |
|
|
Oil tank capacity |
kg |
170 |
|
|
NC system model |
|
CT12 |
|
|
Hydraulic oil (wear-resistant hydraulic oil)
|
|
46# |
Provided by customer |
|
Fine filter |
Unit |
1 |
|
|
Oil pump |
Unit |
1 |
CP1-25-P-10R |
|
Power/voltage |
V |
3~380V±5% |
|
FAQ
How To Use The Machine After Receving The Machine?
Firstly , when you got machine , you need to contact with us ,our engineer will
together with your to deal with it ,secondly ,we will send you user manual or
videos before you get the machine ,Thirdly Our professional technician online
teach you until you can use it well by yourself.
Why Should You Buy From Us Not From Other Suppliers?
We are professional equipment manufacturer, Our service as below: 1. Factory
supply directly 2. 12 months warranty for the whole machine 3. Friendly English
version manual and operation video 5. Engineer available to service machinery
overs.
What Services Can We Provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW; Accepted Payment Currency:USD,EUR,CNY.
How To Choose A Suitable Machine?
You can tell us the working piece material, size, and the request of machine
function. We can recommend the most suitable machine according to our
experience. It can be customized according to your requirements.
Do You Have A Setup And Equipment Commissioning Service?
Yes,we have. The machine was installed and debugged before delivery. You can use
the machine directly after receiving it. Of course, we also could let our
technologists go to your country to install and debug.
|